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9.9 mercury Kicker motor fuel flow problem - Walleye Message Central
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  #1  
Old 09-05-2008, 04:16 PM
wild bill jp wild bill jp is offline
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Default 9.9 mercury Kicker motor fuel flow problem

In 2006 I installed a brand new "out of the box" 9.9 Mercury kicker motor on my Sea Nymph GLS 195. My main power is a 2000 model Johnson
115 - 2 stoke ( I know....). The GLS has a 40 gallon tank and a 5/8 inch fuel line to the Johnson 115. I used a T fitting and shut-off valve to connect the 9.9 to the existing boat fuel line system.
THE PROBLEM:
The 9.9 starts and runs for about 10-20 minutes and then slowly dies as the fuel in the line empties. If I can get to it real quick and pump the in-line ball pump, the motor takes off again. If I don't get to it, the motor dies.
I have tried several things.... Any ideas out there?
Thanks, Wild bill
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  #2  
Old 09-05-2008, 04:31 PM
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bridgeman bridgeman is offline
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take the plastic hose clamps off of your fittings and replace them w/ steel.
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  #3  
Old 09-05-2008, 05:45 PM
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Hot Runr Guy Hot Runr Guy is online now
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take a look at this thread from 2-3 weeks ago, T Mac talks about a Yamaha kicker fuel pump, that also fits Mercury's. My guess is that the OEM pump just isn't strong enough to consistently draw from the in-floor tank.
http://www.walleyecentral.com/forums...maha+fuel+pump

HRG
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  #4  
Old 09-05-2008, 11:00 PM
wild bill jp wild bill jp is offline
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Thanks to both of you for the info. I can see how the plastic wire tie clamps could allow pressure to leak.
Also, I wondered about the fuel pump. I assume it is a mechanical pump? Anyway, is there an electric in-line pump that could be installed?
I will check with my local boat guys and see what they have.
later, Wild Bill
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